Achieving Quality in Die Casting: Best Practices and Quality Control Measures
Choosing the right die caster for your project can be daunting. Many factors must be considered, including quality control measures, process optimization, and expertise in tooling and machining. In this blog, we will discuss what to look for when choosing a die caster, how AutoCast provides these services, and why people should choose us for their die-casting needs.
State-of-the-Art Die Casting Technology
One of the most important things to look for in a die caster is their investment in high-technology machinery. At Auto Cast, we are proud to say that we have one of the most fully automated die-casting shops in the business. Our aluminum and zinc casting operations are some of the most modern in the country.
Our robotic-controlled system has automated extractors, spray lube, and ladlers, ensuring precise castings every time. Our computer program tracks parts, flagging any casting parameter that needs monitoring. Using the computer, we can also experiment with machine parameters to optimize the manufacturing process.
Expertise in Tooling and Machining
Another vital factor to consider when choosing a die caster is their expertise in tooling and machining. At Auto Cast, we have an in-house tool room facility where we maintain dies and tooling.
Our experienced tool and die makers ensure quality craftsmanship from minor repairs to significant tooling changes, enabling us to expediently meet our customer’s needs. After parts are cast and trimmed, we do a variety of secondary machining operations, including drilling, tapping, reaming, skiving, and threading.
Various Finishing Options
At Auto Cast, we offer various finishes to meet our customers’ needs. We provide blast vibratory cleaning, e-coating, plating, buffing, polishing, and paint finishes. Our goal is to offer a one-stop shop for our customers to ensure quality and timely delivery.
Optimized Product Assembly
We understand that product assembly is a crucial part of the manufacturing process. At Auto Cast, our people are trained in techniques that optimize product assembly. We also build our secondary machinery to minimize operator movement during assembly. This gives us better control and lowers costs.
Quality Assurance
At Auto Cast, extensive quality control procedures ensure repeatable parts and consistent subassemblies. Our Quality Management Program contains all the elements needed to meet the demands of quality-conscious companies. Beginning with the initial part design, quality is woven into the fabric of our comprehensive processes.
Our corporate quality policy includes providing our customers with zinc and aluminum castings and assemblies that meet or exceed customer-specified requirements, shipping the customer the correct product on time following all specified shipping requirements, continually improving processes to enhance customer satisfaction and ensure company viability, and conforming to the established QMS based on ISO 9001:2015 and IATF 16949 requirements.
Awards and Certificates
Our commitment to quality has not gone unnoticed. We have received many awards, including the 2013 GM Supplier Quality Excellence Award, 2012 GM Supplier Quality Excellence Award, and 2018 GM Supplier Certificate of Excellence. In addition, we have been recognized by the Consumer Energy 2023 and 2023 Business Clean Energy Program.
We are also proud to be registered by Intertek as complying with the requirements of IATF 16949:2016 for manufacturing Zinc and Aluminum Die Castings and Assemblies.
Why Choose Auto Cast?
In conclusion, Auto Cast continues to work on sustainable, environmentally friendly, cost-effective, high-pressure die-casting solutions. The company’s commitment to using recycled materials, energy efficiency, waste reduction, and water conservation measures ensures its operations are sustainable and green. Auto Cast’s innovative approach towards high-pressure die casting is setting an example for others in the casting industry, and the company is committed to continuing its efforts towards a more sustainable future.
